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Industry · Manufacturing

Production that thinks along

Production planning, BOMs, quality and maintenance in one ERP, with AI for predictive maintenance and quality inspection. From order intake to the machine.

The challenge

From order to machine

Manufacturing needs planning and transparency: material, capacity, quality, on-time delivery. We model MRP, BOMs and quality assurance and connect machines via IoT, so failures are predicted, not just reported.

  • Production planning (MRP) & capacity
  • BOMs & variants
  • Quality assurance & traceability
  • Machine connectivity (IoT) & predictive maintenance
Beyonetix
FERTIGUNG

What we deliver

Building blocks for production

Production planning MRP, capacity and dates in control.
BOMs & variants Multi-level, with versions and configuration.
Quality assurance Inspection plans, traceability, complaints.
Maintenance Plans, work orders and spare parts.
Machines & IoT Data from the shop floor into the system.
Predictive maintenance Predict failures instead of reacting.

From Order to Machine: AI That Protects Your Delivery Dates

Manufacturers and suppliers across the DACH region work with tight delivery windows, fluctuating load and bills of materials that span several production stages. We connect your production planning (MRP), capacity scheduling and machine data in one system that traces the full path from a customer order to the individual machine. Multi-level bills of materials, variants and routings stay consistent even when quantities or due dates change at short notice.

At the centre sits our ESTAYA AI Platform. It provides a single LLM gateway, citation-grounded RAG with source references and a knowledge graph that links parts, batches, inspection records and suppliers. This keeps traceability under DIN EN ISO 9001 auditable: from a quality finding you can follow the bill of materials back to the affected batch and the machine that produced it. We run open-weight models such as Llama, Mistral or Qwen ourselves with vLLM on our own GPU systems in Germany. Your engineering, order and machine data stay inside your organisation.

Machines connect through established IoT protocols such as OPC UA and MQTT. Predictive maintenance builds on that sensor data: models detect anomalies in vibration, temperature or cycle time and flag impending failures before an unplanned stop puts your delivery dates at risk.

  • Plan capacity realistically: surface work-centre bottlenecks early
  • Safeguard quality: tie inspection data and findings to batch and machine
  • Prevent downtime: catch abnormal machine behaviour before it stops the line
  • Stay sovereign: data residency in Germany, no US cloud

ERP, tailored

Modules we combine for Manufacturing

Industry building blocks plus core modules, all in one system instead of five silos. Put together your selection in the configurator and receive a quote within 24 hours.

Manufacturing & BOMs Manufacturing orders, BOMs and routings, multi-level included.
Subcontracting Subcontracted production with supplied material, planned and booked cleanly.
Maintenance Equipment, maintenance schedules and breakdown tickets under control.
Fleet Vehicles, dates and costs per vehicle file.
Delivery-note & workshop AI Delivery notes and workshop documents captured by AI instead of retyped.
CRM & sales Leads, opportunities and customer history in one place, with a clean pipeline.
Quotes & orders From quote to invoice without media breaks, including price lists and discounts.
Purchasing Purchase orders, supplier pricing and goods receipt with clear approvals.
Inventory & logistics Stock, lots and barcode scanning, multiple warehouses included.
Accounting, GoBD & DATEV German accounting with chart of accounts, GoBD-compliant filing and DATEV export.
Projects & timesheets Tasks, milestones and tracked hours, ready for billing.
HR & payroll Employee files, leave, attendance and payroll in one system.
Documents & data room Digital files with AI classification, full-text search and a protected data room.
Helpdesk & tickets Customer requests as tickets with teams, deadlines and a customer portal.

Let's talk about your industry

Concrete, with an eye on your processes.